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Sooner or later, forklift components will wear and should be replaced. Acquiring new components could become a pricey venture so one more idea is to buy used forklift parts. This can save much money eventually. It is a good idea to obtain used lift truck components that have been reproduced. These parts would guarantee that you are getting parts which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out parts is a less expensive way in general than rebuilding. With rebuilding parts, only the components which are worn out or broken get replaced, which means that other wearable components can break down soon after purchase.
Remanufacturing however provides the best assurance for second-hand parts. Remanufactured parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more rationale why reproduced parts in general run so much better. Whatever part within the part is new and this offers much longer life to the used part. Depending on the lift truck parts that are being redone, the cleaning process and the complete remanufacturing process would differ.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Various engine components like for instance rings, pistons, spark plugs, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are oven cleaned, pressure washed, and disassembled. A comprehensive inspection is done to be able to check for any cracks. Bearings, bushings and seals are all replaced. Usually, the replacement components utilized on transmission components meet OEM specifications.
Wearable components
Certain lift truck components such as torque converters, the alternator, the water pump, the starter and steer axles can be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card could likewise be remanufactured with replacing all aged and worn out components. Unlike various lift truck components the control card could only have the worn and aged components replaced.
OEM Specs
Parts that are remanufactured have to be meticulously inspected upon reassembly to ensure they are in good condition previous to being sold. When purchasing these parts, it is a good idea to be sure that they have undergone all of the proper testing and inspections. On certain bigger components like steer axles, engines and transmissions, OEM specification replacement components must be used.
The dealer of used forklifts and parts could ensure that the reproduced components have met OEM specifications and that these components meet industry standards. A lot of details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of remanufactured parts compared to the components that were merely rebuilt.
