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Batteries for forklifts are sold in terms of voltage, amp-hour capacity, connector location and physical size. The forklift nameplate would state the right amp-hour capacity, lift truck voltage, and lowest battery weight. The forklift Operating Manual will also include the right battery information for the forklift.
There are 2 common kinds of electric forklift batteries: Flooded or Sealed. A sealed battery is likewise referred to as "maintenance free" or VRLA and does not require the addition of water. Sealed batteries instead utilize a chemical reaction to be able to maintain correct fluid level during the life of the battery. A flooded battery requires water to be added frequently in order to ensure the exact electrolyte level within the battery.
Nearly all lift trucks can accommodate numerous different sizes of battery. Whenever selecting the battery, it must be chosen to be able to fit within the size of the battery compartment. Most battery providers could supply a battery listing of correct sizes that are recommended for your specific forklift.
With electric forklifts, the battery is also used as a counterweight. The capacity of the lift truck would be based upon exact minimum weights of the battery. Abide by the information specified on the forklift nameplate to guarantee you are utilizing a battery that meets least weight specified.
Batteries and chargers have to be correctly matched to the specific battery being charged. This would help ensure that the charger has the exact amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity must be with 10 percent of the amp-hour capacity of the battery to ensure the most effective charging. Before starting the charging cycle, make sure the battery is first connected to the charger. Always check the battery details like for example the battery weight, voltage and amp-hour capacity with the details supplied on the battery nameplate.
Always check so as to see if the correct type of charger is being utilized to charge the battery. Nearly all of the newer chargers could safely charge many types of batteries and will thusly be labeled as able to accept all batteries. Using an older charger, for instance to charge just flooded batteries could be unsafe if used for sealed batteries and damage to both charger and battery would happen. It is important to initially consult the instruction plate on the charger so as to be certain it could accept the kind of battery you would like to charge.
When dealing with flooded batteries, it is best to only add the needed water as soon as the battery has been charged. This habit would prevent the spattering of electrolyte out of the battery when it is being charged.
Information used for enhancing the battery's life comprise: keep up the fluid levels for flooded batteries and keep all types of batteries spotless. One more rule to follow is after charging the battery to full capacity; allow it to rest for approximately an 8 hour period previous to using. Make use of an "equalizing" charge every 5th charge to be able to keep all of the cells topped up at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity previous to recharging.
There are numerous equipments that could be placed on a lift truck to be able to monitor the level of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator when the battery has been discharged. There are more simple gas gauge meters on the market also. Using such monitoring gadgets will help avoid truck and battery damage from severely discharging the battery all through use.